Product parameters

Product Name: Socket & Pin

Application for New Energy Electric Vehicles Connectors:

European standard IEC 62196-1/2/3, American standard J1772, Chinese standard GB 20234.1/2/3

Full set of charging connectors using sockets:

American standard J1772 uses pins. Sockets: 1.58mm; 2.8mm; 3.6mm European standard IEC 62196-1/2/3 uses pins and sockets: 3mm; 6mm

The national standard GB20234.1/2/3 uses pins and sockets: 3mm; 6mm

Electroplating specification: Silver plating

Materials: Brass, T2 copper Customized electroplating specifications and materials can be provided according to customer requirements.

In addition, we have a complete set of connector industry sockets:

1.5/3/5.7/6/8/9.07/10/12/14/15/16/18/20/22mm - 28mm

We can customize the specific current rating according to the customer's requirements.

Our company also has spring components for shielding purposes, which facilitate quick shielding of the interface.

Specifications: 35mm2, 50mm2, 75mm2, 90mm2, etc.

They can be customized according to the customer's individual needs.

Product Introduction

The Automotive-Grade Pin Header Connector for New Energy Vehicles is designed to meet the demanding electrical and mechanical requirements of modern electric and hybrid vehicle systems. As a core interconnection component, this pin header provides stable signal and power interfaces between control boards, sensor modules, and electronic subassemblies used in new energy automotive platforms.

Compared with general-purpose pin headers, connectors used in new energy vehicles must withstand harsher operating conditions, including temperature variation, vibration, and long-term continuous operation. YFS Technology (SZ) Co., Ltd develops automotive-grade pin header connectors with a strong focus on connection stability, solder joint reliability, and long-term electrical consistency, ensuring dependable performance throughout the vehicle lifecycle.

These pin headers are widely applied in critical automotive electronic systems where reliable PCB connections directly impact vehicle safety, efficiency, and system stability.

Product Features

Designed for Automotive Electronic Environments

The pin header structure is optimized to maintain stable electrical connections under vibration, thermal cycling, and extended operating periods commonly found in new energy vehicles.

Consistent Electrical Contact

Each pin is precisely manufactured to ensure uniform conductivity and low contact resistance, supporting stable signal transmission in sensitive automotive circuits.

Secure PCB Mounting

The connector design helps maintain pin alignment during soldering and operation, reducing the risk of mechanical stress or solder joint fatigue.

Flexible Configuration for Vehicle Systems

Available in multiple pin counts and layout options, the pin header can be adapted to various automotive electronic modules and PCB designs.

Compatibility with Standard Automotive Assembly Processes

The connector supports common PCB manufacturing and assembly methods used in automotive electronics production.

Product Advantages

Supports Reliable Vehicle System Operation

Stable pin header connections help ensure consistent communication between automotive electronic control units, sensors, and power management systems.

Enhanced Durability for Long-Term Use

Material selection and surface treatment are optimized to support long service life, reducing the risk of connection failure over time.

Suitable for High-Density Automotive PCBs

The connector supports compact layouts, helping engineers design space-efficient electronic modules for modern vehicle platforms.

Simplifies Module Integration and Maintenance

Standardized pin header interfaces allow easier assembly, testing, and replacement of electronic modules during vehicle production and servicing.

Connector Solution Expertise from YFS Technology

YFS Technology provides technical support for connector selection and application matching in new energy vehicle projects, helping customers improve overall system reliability.

Product Applications

Automotive-Grade Pin Header Connectors are commonly used in new energy vehicle electronic systems, including:

Battery Management Systems (BMS)

Motor control units and drive systems

On-board chargers and power conversion modules

Vehicle control units (VCU)

Sensor and monitoring modules

Automotive communication and interface boards

Thermal management and energy monitoring systems

Frequently Asked Questions (FAQ)

Q1: Why are pin headers used in new energy vehicle electronics?
A: Pin headers provide reliable PCB-to-PCB or module connections, enabling stable signal and power transmission within automotive electronic systems.

Q2: Are these pin headers suitable for vibration environments?
A: Yes. The connector is designed to maintain stable connections under vibration and mechanical stress typical of vehicle operation.

Q3: Can pin headers be used in battery management systems?
A: Yes. They are commonly used in BMS applications for signal communication, monitoring, and control connections.

Q4: Do these connectors support long-term vehicle operation?
A: The design focuses on durability and electrical stability, making them suitable for long service life in automotive environments.

Q5: Can YFS Technology customize pin headers for specific vehicle projects?
A: Yes. Pin layout, pin length, and structural parameters can be customized to meet specific new energy vehicle application requirements.