Product Introduction

The Integrated M12 Overmolded Cable Connector is a compact and durable connection solution designed to support stable signal and power transmission within integrated wiring systems. By combining standardized M12 interface geometry with precision overmolding technology, this connector provides a reliable transition between devices and cable assemblies in environments where mechanical stress, vibration, and environmental exposure are common.

Unlike field-assembled connectors, the overmolded structure forms a unified interface between the connector body and cable jacket. This eliminates weak points caused by manual assembly and ensures consistent electrical performance, enhanced strain relief, and improved sealing integrity. As a result, the connector is well suited for modern automation and industrial systems that demand long-term reliability and simplified installation.

Developed as part of YFS Technology (SZ) Co., Ltd.’s connector solution portfolio, this product focuses on system-level reliability, helping engineers reduce wiring complexity while maintaining dependable connectivity.

Product Features

Precision Overmolded Structure

One-piece molding between connector and cable

Prevents cable pull-out and mechanical fatigue

Enhances long-term structural stability

Standardized M12 Interface

Compatible with common M12 mating interfaces

Supports quick and accurate connection

Reduces integration risk across different systems

Enhanced Environmental Protection

Overmolded joint improves resistance to moisture and dust

Sealed structure supports use in harsh operating conditions

Maintains performance under vibration and movement

Stable Electrical Performance

Consistent conductor positioning ensures reliable transmission

Reduced contact variation caused by assembly differences

Suitable for continuous operation environments

Optimized Cable Transition

Smooth stress distribution from connector to cable

Improves bending resistance near the connector end

Extends overall cable assembly service life

Product Advantages

Higher Assembly Consistency

Factory overmolding ensures each cable connector maintains uniform structure and performance, reducing variability compared to manually terminated solutions.

Reduced Installation Time

Pre-assembled cable connectors simplify on-site installation, lowering labor requirements and minimizing wiring errors.

Improved System Reliability

The integrated structure reduces common failure points such as loose terminations, exposed conductors, or insufficient strain relief.

Lower Maintenance Demand

Enhanced durability and sealing reduce the need for frequent inspection or replacement, especially in continuously operating systems.

System-Oriented Design

Instead of functioning as an isolated connector, this product supports complete wiring solutions, improving overall system stability.

Product Applications

The Integrated M12 Overmolded Cable Connector is suitable for applications where compact size, environmental resistance, and reliable wiring are critical, including:

Industrial automation equipment

Sensor and actuator connection systems

Control cabinets and distributed I/O modules

Robotics and motion control assemblies

Equipment operating in vibration-prone environments

Its design supports systems that require repeatable, maintenance-friendly wiring solutions rather than field-assembled connections.

Frequently Asked Questions (FAQ)

Q1: What is the main benefit of an overmolded M12 cable connector?
Overmolding creates a sealed, unified structure that improves mechanical strength, strain relief, and environmental protection.

Q2: Is this connector suitable for continuous operation?
Yes. The stable internal structure and consistent contact alignment support long-term, uninterrupted use.

Q3: Does overmolding limit flexibility in system design?
No. Pre-assembled connectors actually simplify layout planning and reduce installation complexity in most systems.

Q4: How does this connector handle vibration?
The integrated molding absorbs mechanical stress and minimizes movement between cable and connector, improving vibration resistance.

Q5: What should engineers consider when selecting this connector?
Cable type, interface compatibility, environmental exposure, and installation method should be evaluated together.